Client Background:
A leading manufacturing unit faced recurring safety challenges in man-machine interfaces. Traditional systems delayed response times during high-risk safety violations, leading to increased incidents and production downtime.
Challenge:
The factory’s reliance on manual monitoring and delayed safety protocols was inadequate for real-time responses. The need for an automated system to detect violations and immediately stop machines in high-risk scenarios was critical.
Solution:
DocketRun Tech Private Limited implemented its DocketEye System, integrated with a Relay Module, to address the challenge. The system, designed for safety-critical environments, works as follows:
- Detection: DocketEye’s AI-driven analytics identifies safety violations such as unauthorized personnel near machines or hazardous conditions.
- Relay Activation: Upon detecting high-severity alerts, the system triggers the Relay Module.
- Machine Control: The relay sends a signal to the PLC (Programmable Logic Controller) of the machine, stopping it in real-time to prevent accidents.
- Real-Time Response: Alerts are simultaneously sent to the control room for immediate action and documentation.
Results:
- Enhanced Safety: Immediate shutdown during violations reduced man-machine interaction risks.
- Operational Efficiency: Automated responses minimized the need for manual interventions.
- Compliance: The system ensured adherence to stringent safety standards.
- Cost Savings: Preventing incidents reduced downtime and associated costs.
