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Gain an insight into how Docketrun’s AI-powered solutions are revolutionizing the operations of heavy industries.

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Smart Conveyor Inspection

Enhance Your Plant’s Efficiency with AI-powered Conveyor Inspection

Industry Challenge

Conveyor systems in heavy industrial environments often face issues like non-linear side walls and misaligned cleats. These structural irregularities cause frequent material spillage and disrupt the flow, leading to increased maintenance efforts, unplanned downtimes, and reduced operational efficiency.

Our solution

DocketRun’s Smart Conveyor Inspection System leverages AI-driven video analytics to:

  • Continuously inspect conveyor alignment and structural integrity.
  • Detect cleat misalignment and wall deformation in real-time.
  • Instantly notify maintenance teams to enable proactive interventions.

Innovative Fire Detection System

Protect Your Facility with Real-Time AI-Powered Fire Detection

Industry Challenge

Industrial environments often rely on manual fire monitoring, which lacks real-time responsiveness. Human oversight in complex facilities can delay critical action, and traditional systems fail to provide comprehensive data for fire risk assessment.

Our solution

DocketRun’s Fire Detection System uses advanced AI and video analytics to:

  • Continuously monitor facilities for signs of fire or smoke using live camera feeds.
  • Instantly detect and alert on fire outbreaks, enabling immediate response.
  • Generate detailed fire risk analytics to support informed safety decisions and meet regulatory standards.

Real Time Dust Monitoring

Secure your perimeter with an AI-powered Intrusion Detection Alarm System.

Industry Challenge

Manual dust monitoring in industrial environments is time-consuming and unreliable, often leading to inconsistent observation and limited visibility into dust trends or root causes.

Our solution

DocketRun's Automated Dust Monitoring System leverages strategically placed cameras and AI-powered analytics to:

  • Continuously track dust generation in real-time across key operational zones.
  • Generate analytical insights with timestamps and exact location data.
  • Enable proactive identification of high-dust areas and timely corrective action.

Solid Waste Management System

Proactively manage solid waste and optimize resource reuse with DocketRun's Waste Inventory

Industry Challenge

Steel plants struggle with inefficient tracking of solid waste, missed opportunities for internal reuse, and a lack of actionable analytics. Manual processes lead to delays, data gaps, and limited visibility into waste movement and potential.

Our solution

DocketRun's AI-powered Waste Inventory Management System:

  • Tracks real-time movement and quantity of solid waste across units.
  • Facilitates internal negotiations for effective reuse of waste materials.
  • Delivers actionable analytics and trend insights for better decision-making.

Sigma Eye & Pushing Scheduler

Drive smarter operations and consistent production with AI-enhanced Decision Support and Scheduling Systems.

Industry Challenge

Manual data handling in Sigma Eye and scheduling tools causes delays in decision-making, production inconsistencies, and increased risk of human error—especially across complex units like coke ovens.

Our solution

DocketRun's intelligent upgrades to decision and scheduling systems:

  • Enhance Sigma Eye with real-time dashboards, predictive analytics, and feedback-driven issue resolution for coke ovens 3, 4, and 5.
  • Deploy an AI-powered Scheduler that automates shift planning and optimizes workloads to reduce errors and improve efficiency.

Micro Drones for Smart Inspections

Inspect at heights and confined spaces. Gather high-resolution data for comprehensive analysis.

Industry Challenge

Inspecting areas like roofs and pipelines using traditional methods, such as climbing or scaffolding, is risky, time-consuming, and limits the scope for a thorough inspection.

Our solution

DocketRun's AI-powered Video Analytics solution:

  • Conduct safe and efficient inspections in hard-to-reach areas, minimizing risk.
  • Give real-time visual insights into employee safety gear and adherence to SOPs.
  • Improve record-keeping and analysis by automating data collection.

Smart Camera for Shutdown Monitoring

Enable real-time evaluation of shutdowns and critical tasks with a Smart Camera featuring 4G, battery, and solar capabilities.

Industry Challenge

Evaluating employees working at heights with safety gear and permits is challenging. The absence of progress records and SOP visibility compounds this, making remote monitoring of shutdowns and critical tasks difficult.

Our solution

DocketRun's Smart 4G-enabled camera with rechargeable battery and solar-enabled system

  • Facilitates monitoring during shutdowns and critical jobs.
  • Allows for visual assessment of elevated work areas.
  • Provides improved functionality for issuing work permit orders.
  • Ensures safety during work at heights.
  • Enhances overall safety by ensuring adherence to standard operating procedures.

Detection of Fires in Chimney Zones

24/7 Automated Monitoring with Machine Vision to track fire, smoke, and thermal screening in SMS2 chimneys.

Industry Challenge

Monitoring chimney areas for fire, smoke, and thermal anomalies is critical due to the risk of equipment-induced fires or worker injury. Avoiding this costly and potentially fatal mistake must be avoided.

Our solution

DocketRun's automated 24*7 monitoring system will help you:

  • Enhance safety by implementing 24/7 thermal imaging using machine vision systems.
  • Promptly respond to potential hazards with auto alarm systems installed in the control room and at designated camera areas.
  • Improve monitoring efficiency and risk management by autonomously tracking and monitoring fire, smoke, and thermal screening in respective chimney areas within SMS2.

People and SOP Monitoring during the SLAB Movement

Enable Automated SLAB Tracking and People Monitoring during the SLAB movement.

Industry Challenge

During the SLAB Movement via railway track, observing employees' movements and adhering to standard operating procedures (SOPs) is challenging when done manually.

Our solution

DocketRun's advanced automated system will help you:

  • Observe employees during SLAB movement via restricted geofencing areas, sharing violation details, and triggering alarms and buzzers.
  • Count SLAB numbers; if the quantity is not per Standard Operating Procedure, the violation details and images are shared with the respective in-charge teams.

AI System to Monitor Metal Cutting

Predict head and tail chopping, storing and replaying footage of each chip at the operator's screen.

Industry Challenge

The challenge lies in effectively monitoring the metal edge-cutting process (Head and Tail) of metal sheets at the HSM. Workers struggle to oversee the metal chopping, necessitating a solution for smart-play video implementation.

Our solution

Implement DocketRun AI System to:

  • Predict the head and tail chopping process intelligently.
  • Store and replay footage of each chopped chip on the operator's TV screen.
  • Record video during the head or tail cutting process for coil edge inspection.

Real-Time People Tracking in Cellar Areas

Manage workflows with real-time tracking, coordinate workforce, monitor individuals, and get geo-fence event notifications.

Industry Challenge

The steel industry struggles to monitor personnel in cellar areas due to the absence of suitable camera installations and the inefficiency of manual tracking. This results in costly and time-consuming processes.

Our solution

DocketRun's cutting-edge system for location-based real-time workflow and people tracking.

  • A combination of COIN and FIND devices tracks people in designated areas.
  • COIN is a stationary node, while FIND is a mobile node allocated to each shop floor employee.
  • An alert is triggered and sent to administrative staff if no movement is detected by an employee within a predefined time frame, ensuring employee safety.
  • This solution enhances the efficiency of people tracking and facilitates real-time monitoring, thereby bolstering safety measures within the steel plant.

Detection of Foreign Material in Belt Conveyor

Protect the conveyor belt and prevent breakdowns and damage with real-time alerts and shutdown functions.

Industry Challenge

Frequent and multiple foreign materials on the conveyor belt result in breakdowns. This disruption halts the entire production system, causing significant delays in manufacturing and diminishing overall productivity.

Our solution

DocketRun's advanced Camera Video Analytics:

  • Detects foreign objects on the conveyor belt.
  • Sends alerts to operators or initiates belt shut down to prevent damage and reduce downtime.
  • Provides insights into the production process to optimize efficiency.

Smart GPS for Security Guard Patrol Monitoring

Deploy real-time tracking and alerts for enhanced security, accountability, efficiency, and cost savings.

Industry Challenge

Due to the steel plant's vast size and low visibility, nighttime patrols struggle to ensure security guards and vehicles perform their duties effectively. This oversight challenge increases the risk of security breaches and threatens the safety of employees, visitors, and assets.

Our solution

Leverage DocketRun's Smart GPS Rechargeable Module with Web Application and Mobile App:

  • Equip security guards and vehicles with GPS trackers featuring SOS and rechargeable batteries for real-time monitoring and efficient route adherence.
  • Enable quick emergency responses by deploying GPS technology that alerts security personnel instantly.
  • Strengthen security measures with GPS trackers having SOS functions and rechargeable batteries for proactive threat interventions.

Smart Biometric Access to Prevent Unauthorized Entries

Ensure safety for all personnel, maintain production integrity, and protect critical equipment for efficient plant operation.

Industry Challenge

Unauthorized entry into a steel factory's restricted areas may result in safety hazards, production disruptions, and equipment damage. Implementing access control systems, physical barriers, and comprehensive training are vital solutions to mitigate unauthorized entry.

Our solution

DocketRun's locking biometric systems will help you:

  • Enforce strict access controls with locking biometric systems on single and double doors to prevent unauthorized entry and ensure safety, production integrity, and equipment protection.

Edge Device to Identify the Coil Defects

Identify defects such as edge crack, burst, damage, folding, burr, cut, overlap, elliptical coil, telescopicity, and loose coil.

Industry Challenge

Identifying coil defects in HSM2 is challenging due to diverse issues, such as edge cracks, bursts, damage, and more.

Our solution

Utilize DocketRun's Edge Device to:

  • Connect cameras via RTSP Protocol, enabling real-time monitoring of video scenes for defects.
  • Implement video analytics to detect damaged coils in the stream, promptly alerting operators with captured images and timestamps through a dashboard.
  • Enhance defect detection efficiency by seamlessly integrating camera feeds, ensuring swift notification and action upon identifying coil defects.

Weld Inspection System

DocketRun's AI-powered Vision System Revolutionizes Weld Inspection

Industry Challenge

The strength of a welded joint is paramount in heavy industries like construction, shipbuilding, and oil & gas. Weak welds can lead to catastrophic failures, jeopardize safety, incur immense costs, and cause project delays. Traditionally, weld inspection relies on visual inspection or time-consuming ultrasonic testing, both prone to human error and inconsistencies.

Our solution

DocketRun's Smart Vision System automates the detection of weld defects. The system, trained on a vast library of weld images with various defects- meticulously analyzes the weld for cracks, porosity, and other imperfections, ensuring consistent and reliable inspection.

  • Operators simply place the sample on the designated fixture and initiate the inspection.
  • The system captures an image, analyzes the weld zone using advanced vision algorithms, and displays the results on a user-friendly Human-Machine Interface (HMI).

LogBook System for Recording Machine Log Sheet

Standardize data collection, streamline interfaces, and ensure real-time reporting to boost machine performance.

Industry Challenge

The current manual method of maintaining the logbook for recording machine log sheets in a steel plant is inefficient, error-prone, and lacks standardization. It is impeding data analysis and decision-making processes.

Our solution

DocketRun's digital system for maintaining the machine log sheet:

  • An advanced system for maintaining the steel plant's machine log sheet, featuring a web or tablet application to automate data collection, standardize processes, and provide real-time reports and alerts.
  • User-friendly interfaces within the application for seamless data entry, integrate automatic calculations and data validation, and enable real-time data analysis to enhance decision-making processes.
  • Standardize the data collection process to facilitate easy machine performance analysis and comparison. User-friendly interfaces and automatic calculations minimize errors, and real-time reports enable quick issue responses.

VSOP System for Critical Jobs

Enable secure department-level access to critical SOP files through an easy-to-use smart collaboration tool.

Industry Challenge

The current method of maintaining standard operating procedures (SOPs) and machine records via manual processes - email and paper-sticking near machinery equipment poses several challenges. These include the difficulty of effectively training new trainers during upgrades, the need for visual SOPs for enhanced operation, and communication gaps between vendors and the concerned department due to team changes.

Our solution

DocketRun's advanced VSOP system:

  • Smart QR-based Scanning System with two-way authentication for secure access to machine-specific files, maintaining historical data, vendor details, and Video SOPs.
  • Enable department-level access to files based on specific requirements, fostering easy and smart collaboration among teams.
  • Implement a Smart Training Facility featuring visual Video SOPs. This facility will provide comprehensive learning resources for new and existing employees and eliminate dependencies on previous employees when transitioning to different roles.

Systems to Monitor Hardware Parameters

Enable smart management of servers, with alerts on any changes in set thresholds and parameters.

Industry Challenge

Multiple servers capturing and storing critical data points pose a significant challenge. System failures could lead to major shutdowns, potential data loss, and overall damage to operations.

Our solution

DocketRun's smart system software monitoring tool

  • Monitors and inspects all hardware parameters.
  • Alerts the team about any discrepancies detected, allowing timely actions to maintain the system’s health.

Smart Voice Announcement System

Implement a system to track announcements and issue alerts for deviations from PLC to Voice System.

Industry Challenge

The existing Programmable Logic Controller (PLC) system fails to indicate respective announcements to corresponding jobs, resulting in missed alerts during critical conditions.

Our solution

Integrate your existing PLC system with DocketRun's smart Voice Announcement system:

  • A Smart Configurable Voice Announcement System that integrates seamlessly with PLC can trigger specific voice alerts based on preset input signals.
  • Integrate PLC with Speaker Modules to enable announcements based on signals received from the PLC, ensuring timely and accurate communication.
  • Develop a comprehensive solution where the PLC system collaborates with speaker modules to deliver announcements corresponding to specific signals, enhancing communication efficiency.

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DocketRun Tech Private Limited,
Ground floor, C-Lite building, 
KLE Technological University,
Vidyanagar,
Hubballi, Karnataka – 580031

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